Multiple socket extensions. (column) Tom Riley; Kelda Riley.
Multiple Socket Extensions
This month we will show you how to build multiple socket extensions for Apple computers. These devices provide several convenient functions for the computer user: they bring the game port out of the case to a position beside the keyboard; they permit switching game controllers without interrupting the program currently running; and, with appropriate software, they let you use two standard joysticks at once.
Socket extensions are available commercially, of course, but no single unit has all the features we will describe. Besides, you can construct a home built unit for about half the cost of a commercial one. A multiple socket extension is an excellent first project for learning to work on computer hardware, since the device is simple and easy to construct. The materials are easy to obtain, and only a small multimeter is required for testing the finished unit. What more could you want?
Figures 1 through 5 give you the details of units that were built for the Apple II. We will discuss what might be done to construct multiple socket extensions for other computers later in the article.
Types of Multiple Sockets
There are two types of multiple socket extensions. Those which permit the choice of one of two or more controls will be referred to as selection units. Those which permit two standard paddle sets or joysticks to be used at the same time will be called two-person units.
We will also describe special features for each type of unit, including click action power switches, isolation diodes that prevent controls from affecting each other's readings, and zip (zero insertion pressure) sockets. These special features will let you customize the unit to your exact needs.
A Word of Caution
Good practice for working on electronic equipment requires that the power to the unit be turned off before any plug is installed or removed. The power switches on these multiple sockets are intended to allow you to select among controls already plugged into the sockets. Plugging in a paddle when the power switch is off but the computer is turned on violates good practice, although it is preferable to plugging the paddle into a live socket. Remember: turn off the main power supply to your computer before plugging in or unplugging any device from any of these socket extensions.
The construction of a socket extension is primarily a precise and somewhat tedious soldering job. Soldering is the keystone of all hardware skills and one that can only be learned through practice. It is definitely a skill worth mastering.
For this project you need a small pencil soldering iron of about 25 watts and a stand to hold it, a sponge to clean the tip of the iron, desoldering braid to remove solder bridges, and fine resin-core solder. Other tools you should have on hand include a pair of small diagonal cutters, long-nose pliers (for bending fine wires), an X-acto or other small-bladed knife, and wire strippers. The plier-type wire strippers with an adjustment bolt work well but must be adjusted and tested on each new wire size.
The Stacked Plug Unit
The plugs on Apple paddles and joysticks are easily damaged and may have to be replaced. It is helpful to replace the plug with a stacked plug and socket, thus providing an extra socket of the two-person type. For this replacement you will need a 16-pin wire-wrap socket and a 16-pin dip header. The construction details are given in Figure 1. The socket rides on top of the header, providing not only a new socket but also a handle for the plug.
First trim off the socket pins to an even 1/2 and bend them out slightly. (You might cut the #2 pin 1/16 longer.) Then straighten the pin ends as shown in the end view of Figure 1; this allows the wire-wrap pins to slip over the spades of the header. Double check to be sure that the pin 1 end of the header, marked with a cut off corner, is matched to the pin 1 end of the socket, marked with a notch or cut off corner.
Plug the header into another unattached socket so that its pins will not misalign when heated. Solder pins 1, 8, 9, and 16. Then solder pins 3, 5, 12, 13, 14, and 15. Cut off pins 4, 7, and 11 about 1/8 down from the socket. Using long-nose pliers, bend pin 6 over to fit into spade 7 and bend pin 10 over to reach spade 11.
Now for the tricky part: pin 2 must be bent around behind pin 3 to reach spade 4, but without touching pin 3. If this gives you trouble, try cutting off the #2 pin 1/8 from the socket and soldering a 3/4 piece of insulated #22 solid wire between the pin 2 stub and spade 4.
If the old paddle plug that you are replacing with the stacked unit needs pull-down resistors for its pushbuttons, these can be installed between the socket pins. We used two 1/4 watt, 1K ohm, 5% resistors. They share pin 8 for ground; one resistor goes to spade 2 and the other to pin 3. Trim the wires carefully, bend them neatly around the pins, and solder.
The cable should be stripped of its outer cover for 3/4 and the wire trimmed. Since the cable normally enters from the pin 8 end, the +5 wire will be longest and the ground wire shortest. Strip the wire back 3/16 , twist the strands, bend them into a small hook, and tin the wire. Your wire stripper must be set so that none of the fine wires are cut. Try several adjustments on a scrap of the same wire until you have it set correctly. One at a time, press each wire into the correct fork or close the hook around the pin shaft, and solder it.
The pin 1 end should be marked with light-colored fingernail polish, model enamel, or white typing correction fluid covered with clear fingernail polish. Sometimes the plastic top of the socket comes loose and must be glued back on with Super Glue or clear fingernail polish.
Testing the Stacked Plug Unit
If you have a multimeter you should check your wiring for continuity and to insure against shorts. Pin 1 to pin 8 must measure in excess of 50 ohms, and the measurement is usually much greater.
If you have difficulty inserting a plug into the new socket the first time you try it, stick a medium sewing needle into each of the holes in the socket to realign the internal parts with the holdes. If you plug the control with this stacked socket into the Apple and then plug a standard set of paddles or a joystick into the new socket, pot 0 of the second joystick acts as pot 2, and its pot 1 acts as pot 3. Similarly, its pushbutton 0 acts as pushbutton 2, but its pushbutton 1 remains pushbutton 1 and is shared with the original joystick. (Apple II has only three pushbuttons.) Incidentally, if you have made the shift key modification for upper/lower case, it will hold pushbutton 2 closed unless the shift key is pressed. This will interfere with the use of the pushbutton on the second joystick plugged into the stacked plug.
You now have all the hardware you need to play two-person competitive games with full joystick control. There is not much software available that makes use of this feature, but you can dream, or write your own.
The Selection Switch Unit
Now let's look at the construction of a multiple socket that can be placed beside the Apple to let you choose between two controls with the flick of a switch. Figure 2 is a sketch of this unit showing the component layout. The terminations of the main cable wires and two side cables are not shown because they would hide the components. These cables will be discussed later.
This multiple socket extension has all the most popular features, including sockets, a click switch, and isolation diodes. If you don't need all of these features and want to leave one or more of them off, the cost of the parts will be reduced.
The zip plugs used for this unit cost about $6.20 each (see Parts List), compared to $1.00 for a good standard socket. The zip plugs are larger and have a small lever on the side that locks and unlocks the socket. If you have only one set of paddles and a joystick and want to switch back and forth between them, you probably won't want to pay extra for zip plugs, so buy standard, gold-plated sockets.
We prefer a switch that clicks and makes positive contact to the simple slide switches commonly used on commercial extension sockets. A click switch, however, extends below the circuit board, requiring the foam block shown in Figure 1 for a base.
Figure 3 is the schematic for the selection socket. It is basically very simple: 13 pins of the plug are connected to their counterparts on each socket. The +5 supply (pin 1) is filtered with a capacitor and switched between the two sockets. The only complication is the isolation diodes.
Each socket has seven 1N914 or equivalent general purpose silicon diodes. On the pushbutton lines, they prevent the pull-down resistors or the plugged-in paddles from being in parallel. This would waste +5 current and, if more than four paddles were plugged in at one time, might overload the +5 supply. The use of these diodes necessitates the three 10K pull-down resistors (R3, R4, and R5) on this board.
The four diodes on the game control inputs prevent the pots in the unused controls from affecting the readings of the one in use. These diodes are a must if correction caps are used on any paddle. They may have a slight effect on the paddle readings. Some devices such as the sketch pad (the subject of an upcoming article) and the quad thermometer, will have to have their calibrations checked for when used in sockets with diodes.
Circuit Board for the Selection Switch
Figure 4 shows the bottom of half of a Radio Shack printed circuit board (Catalog No. 276-154A Experimental), with modifications to suit this device. The board was cut in half by scoring both sides with an X-acto knife and breaking it over the edge of a table. Each half will make a two-socket unit. Drill a hole in the board to suit the switch you choose and a hole for a wire tie to secure the main cable.
The existing copper lanes must then be cut in 24 places, as shown by the dashed lines in Figure 4. This is done by making two cuts, 1/32 apart, with an X-acto knife and removing the copper sliver between the cuts. Some skill and practice as well as a sharp knife blade are required for this step.
Smooth the edges of the board and the drilled holes with a fine file. Clean the copper lanes by rubbing them vigorously with a pink eraser. This last step, a standard electronics practice, is vital.
The sockets are installed first. Figure 4 shows the pin locations from the bottom: both #1 pins go toward the cable end. The socket pins and all wires should be bent over flat for 1/16 before soldering, since this circuit board does not have the metal-lined holes (often called "plated-through') that a more expensive board would.
The 1N914 diodes can now be installed on pins 2, 3, 4, 6, 7, 10, and 11 of each socket. The end with the black band is the cathode, or positive, terminal and must point away from the socket. Bend the wires over flat, solder them, and cut off the excess. In the 18 places shown in Figure 4, the wires must be bent across an open space to make a bridge from one small copper pad to another. Use the wires cut off of the diodes to make straight wire jumpers the same length as the diodes for pins 5, 12, 13, 14, and 15 on both sockets. This step will make it easier to install the cables.
One of the long copper traces that runs through the socket is used for the ground bus. The negative lead of one capacitor and one end of each pull-down resistor (R3, R4, R5) go to the ground bus. In addition, a wire from pin 8 of each socket must be run to this bus as shown in Figure 2.
The single-pole double-throw switch requires three insulated wires on the underside of the board. The first wire runs from the plus wire of the cap to the center common of the switch, and the other two wires run from pin 1 of each socket to the opposite switch terminal.
The LEDs (light emitting diodes) used for the prototype are small and rectangular, one red, one green. They are slightly more expensive than round LEDs, but that is the only difference. Purchase round ones of any color, if you prefer them. Install the LEDs beside the socket and even with its top. From the positive terminal, run a wire around to pin 1 of each socket. Then install the current-limiting resistors R1 and R2 on a wire run to the ground bus for each. The LED for socket 1 is in an area where there are no copper pads, so loop one wire around the other one before you solder them.
On the pin 1 side (see Figure 4), three bus, lanes are used for the pull-down resistors of the pushbuttons. Short insulated jumper wires are needed to run between pins 3 and 4 and these buses on each end, as shown in Figure 2. Both #2 pins are jumped to a bus below the board. As detailed in Figure 5, two of these jumper wires go into holes through which cable wires must also be inserted, so you must wait until the second wire is ready before you solder them both. There is a total of five such double-wire holes, and it is somewhat tricky to install and solder the wires. When using a general-purpose circuit board, you will run into a few difficulties like this as a matter of course.
Cables for the Selection Switch
The two side cables noted previously must now be made up and installed. (They were omitted from Figure 2 for the sake of clarity; their locations are shown on Figure 5.) The one on the pin 1 side has three conductors, for pins 5, 6, and 7. The one on the pin 16 side has six conductors, for pins 10, 11, 12, 13, 14, and 15. You can use two pieces of ribbon cable or individual wires for these cables.
The main cable requires 14 conductors. You can use a DIP jumper cable; these come with DIP plugs on each end. Cut off one plug and fan out the wires. Be certain to check the jumper for continuity end-to-end and for each wire since DIP jumpers sometimes have open pins.
We prefer to use 16-wire ribbon cable (cut from 20-wire ribbon) and double up the wires on pins 1 and 8. This improves the electrical characteristics of the unit and lets you add the stacked plug socket described earlier. The pull-down resistors R3, R4, and R5 need not be put inside the plug since they are on the board, but careful soldering is required to place 16 wires in so small a space.
Separate 2 of ribbon on the board end of the cable into individual wires and trim them to the required length. The longest wire is the double ground that runs to the central bus. The +5 wires that run to the plus end of the cap are only a bit shorter. The rest of the wires connect along each side of socket 1. Each wire is trimmed, stripped, twisted, tinned, inserted into its hole, and soldered.
People with small hands have a definite advantage in doing this type of electronic work. You will find that a stand or clamp to hold the board is also a great help.
The cables should be laid down neatly and secured with a wire wrap. A 1 thick block of white plastic foam, stiff but flexible, from a shipping box makes an excellent base for the unit. Cut out a hole for the switch and secure the board in place with a small amount of silicone sealant. If you are concerned about the exposed wires you could cover the top with a sheet of plastic with three holes cut into it.
Testing the Selection Switch
To test the selection unit, measure the resistance from pin 1 to pin 8 of each socket. The reading should be infinite at all switch positions. Inspect the solder side of the circuit board, looking for bridges between copper lanes and cold solder joints that have an excess of dark resin. To double check your work, ask a friend to check conductance wire-by-wire, with the multimeter on a low ohms setting, and color in the second photocopy of the schematic.
When you are satisfied that the circuit tests out correctly, plug in the selection socket and turn on the Apple. (We assume that you first turned off your computer if it was already on.) If the computer does not start up in a completely normal fashion, turn it off at once and recheck your work. If the computer starts up correctly, try the switch and watch the LEDs. Next, turn off the computer and plus a trusted paddle into your new socket extension. Start up the computer again and run a paddle check program (for an example of such a program, refer to "Rebuilding Game Paddles and Joysticks' in the February issue.)
If there are any bugs in the unit, they will quickly become apparent. Turn off the computer and carefully check the solder joints associated with any feature that didn't work properly. Most problems are visible on close inspection. Also, remember to test the stacked plug that is now inside the computer case.
Construction of Other Types of Extensions
Figure 5 is the circuit schematic for a two-person game multiple socket board. This unit has an on/off switch for both sockets and does not need isolation diodes. Pins 2 and 4, 6 and 7, and 10 and 11 are cross wired. Like the stacked plug, this circuit gives you the two-person game feature, but makes it available outside the Apple case.
Alternatively, you could make up a four-socket board that included both schematics (Figures 4 and 5), with a three-position rotary switch in the center. The rotary switch would direct power to socket 1, 2, or 3, while the fourth socket on the board would be attached to socket 3 as shown in Figure 5. Seven isolation diodes would be required for socket 3 (none for socket 4), but the connection to socket 4 would be located between the diodes and the sockets. But why stop at four socket? There is no particular limit except the size of the circuit board.
Owners of computers other than the Apple will also find it beneficial to bring the game ports out of the case and add a choice switch. The type of plug is different for each computer, and of course the pin numbers will change. In many systems, all the plugs and sockets would be on short cables, with the switch, diodes, and resistors on a circuit board in the center. It will take some work to find the correct pin out information and locate a supplier for the connectors. Some systems may use pull-up resistors, connected to the +5 supply rather than the ground, instead of the Apple pull-down resistors. Other systems may not need resistors at all.
There is one other type of multiple control worth mentioning. The multiplexing control, for which the computer chooses the active control, is not used for games. When the control input is a measurement (for example, of temperature or light level) and you must log the measurements from more than four sensors automatically, you would use a multiplexing control. In this way you could monitor a solar hot water system or a science project. This type of multiple socket is quite similar to the units we have just described. We will try to cover the multiplexing control at a later date.
The multiple socket extensions is one of the most popular additions to the Apple and other person computers. The home built version not only costs less than a commercial unit but has more features and is an excellent beginning project in computer hardware.
Next time we will discuss the construction of a sketch pad and digitizer. With this unit you can draw on a piece of paper and on the hi-res screen at the same time. You can also use it to enter information from charts and graphs directly off paper into the computer memory.
Table: Parts List
Photo: Figure 1. Apple stacked plug.
Photo: Figure 2. Multiple socket with isolation diodes.
Photo: Figure 3. Multiple socket with isolation diodes.
Photo: Figure 4. Circuit board for multiple socket with diodes.
Photo: Figure 5. Multiple socket for double paddle games.